Polyethylene foam is one of the most adaptable and heavily utilized materials in the foam industry, yet it remains less recognized compared to more familiar options like polystyrene or polyurethane. Most people instantly recognize rigid “styrofoam” or the soft cushioning of upholstery foam, but polyethylene is quietly performing countless essential functions—providing flotation, absorbing impacts, insulating structures, and protecting valuable products. Whether or not we notice it, polyethylene is at work every day across commercial, industrial, and residential environments. Closed-Cell ... (Read More)
Category: Industrial
What Should I Look for When Reading Reviews About Foam Factories?
Key Factors to Evaluate When Reviewing Foam Factories When comparing foam manufacturers, reviews can be one of your most valuable tools if you know how to interpret them. Because foam fabrication covers such a wide range of applications, from consumer comfort products to industrial components, it’s important to look beyond star ratings and understand what customers are really saying in their reviews about foam factories. At The Foam Factory, we encourage customers to research all available options. An informed ... (Read More)
Precision Foam Fabrication Through Waterjet Cutting
As industries demand greater precision, efficiency, and customization in manufacturing, machinery has grown increasingly complex. Yet, some of the most effective technologies are rooted in the simplest principles. Our waterjet cutting system is a perfect example. It delivers high-performance results using one of nature’s most basic elements: water. The Evolution of Waterjet Cutting Early waterjet cutters were limited in both pressure and cutting duration. Today, modern waterjet systems regularly operate at pressures of 60,000 PSI or more. This exponential ... (Read More)
Everything You Need to Know About Polystyrene Foam
Polystyrene foam is one of the most widely used materials in the world. From food trays and coolers to insulation and flotation devices, this versatile foam quietly supports everyday life. But not all polystyrene is created equal. Let’s dive into the differences between expanded polystyrene (EPS) and extruded polystyrene (XPS), their manufacturing processes, unique properties, and practical applications. Understanding the Types of Polystyrene Foam Key Differences Between EPS and XPS Both EPS and XPS are closed-cell foams, but their ... (Read More)
Why Rebond Foam is Ideal for Commercial Use
When outfitting commercial spaces such as hotels, restaurants, airports, and other high-traffic venues, durability is key. The wear and tear that commercial products endure is far greater than what most items experience in residential settings. In public spaces, people are less concerned with maintaining items that don’t belong to them, meaning that products must be designed to withstand heavy use or face constant repair and replacement. For example, when selecting seating for a home, comfort is usually the top ... (Read More)
Understanding Military Performance Specifications for Foam
For industries that require materials on a large scale, consistency and quality are two of the most important considerations when thousands or even millions of products are being impacted by a batch of materials. This is important not only for one order, but as more and more orders are placed over time, each set of materials is expected to perform to the same specifications as the previous ones, and all orders that follow. To ensure the uniformity of materials ... (Read More)
Seal the Deal with Foam Factory for Your Gasketing Needs
A gasket is the epitome of “small but strong,” and while they go unnoticed in almost all of their applications, they are also one of the main reasons machinery is able to perform at peak efficiency. Varying in size, shape, and material, gaskets are compressed between two joining components to create a seal, while compensating for materials unable to interlock on their own due to imperfect surfaces. Gaskets can be as simple as the rubber O-ring in a hose ... (Read More)
Organize Your Tool Collection with DIY Foam Inserts
At the top of the list of the most confounding household mysteries, along with lost socks and disappearing TV remotes, is how the tool we need always seems to be the only one missing from its drawer or chest. Whether a wrench is MIA or the screwdriver you want is buried under a bird’s nest of metal and plastic, it’s maddening to waste 30 minutes looking for a tool that you need for 30 seconds of work. The issue ... (Read More)
Protect Sensitive Electronics with Anti-Static Foam
Any person concerned with the security of goods being shipped or stored understands the importance of appropriate packaging. Not only is opening a box to find a damaged item a disappointment, poorly packed items result in unnecessary costs to both buyers and sellers. Using foam is one of the best ways to make sure something leaves a box in its original condition. Certain products though, may require an extra degree of protection that standard foam is unable to provide. ... (Read More)
Examining Foam Density, Weight, and Firmness Characteristics
In business and industry, words are frequently taken from everyday vernacular and re-defined to serve a specific purpose. These niche languages can unintentionally mislead or confuse people who are familiar with the common meanings of words and phrases, but not an industry’s jargon. Compared to other industries, foam is relatively uncomplicated and easily understood, but at Foam Factory, Inc., we feel it is important to clarify a few misnomers and assumptions about foam and foam products to help individuals ... (Read More)
