Super Max Cushion Custom Cut

Click on a custom cushion shape to get started!

Notes
Return Policy

Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.

Manufacturing Tolerances

Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items.

Largest Solid Sheet

The largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be sent as SEPARATE UN-GLUED PIECES. We will NOT glue the foam together. If you wish to join the pieces yourself, spay adhesive is available for purchase. View our spray adhesive options.

Reviews
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★★★★★
Great!
Tracee | February 9th, 2026
I bought some IKEA arm chairs on close out. The cushions they sold to go with these chairs were unavailable, so I bought the foam and some fabric and made my own. They are so comfortable! They are firm, but we are using these as dining chairs, so they are perfect for that. I’ve ordered a few times from the Foam Factory and have always been very impressed.
★★★★★
Good, Firm Foam
Seth | January 23rd, 2026
It's a bit more firm than I expected based on the specs, but it works well for our chair cushions. I'd get something slightly less firm next time.
★★★★★
Great!
Seth | December 12th, 2025
I was quoted hundreds of dollars to replace my sofa cushions. I ordered the foam and did it myself. It’s amazing. Our couch feels like its brand new!
★★★★★
Quality products from Foam Factory
Tresa | December 12th, 2025
Super Max Foam - excellent quality but too firm for persons of little mass. If you need a durable cushion that will not compress, this is the product for you. I cut the cushions to half height and they are still plenty firm!
★★★★★
Best High Density Foam
KENNETH | November 25th, 2025
I purchased this as a supplement to my sofa cushion which was sagging horribly. After receiving it and following the directions to let it sit and breathe for 24 to 48 hours before using it I was pleasantly surprised by how well it's supported my large frame. I would say bye with confidence from this company.