Seats and Cushions - Custom Cut

Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type(s), and quantity, and our team of specialists will craft foam cushions tailor made to your specifications.

Don’t see your shape listed below? We can make nearly any custom shape to special order. Contact Us for details.

Click on a shape to get started!

Features

There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is still seating cushions.

With our selection of couch cushions replacements, find the perfect shape for your exact needs at an affordable price. When a sofa has old, flattened cushions or holes in the originals, it can make the seating less supportive and comfortable. Most cushions tend to lose their cushioning appeal over time and become rather thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable options.

Notes

Return Policy
Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.

Manufacturing Tolerances
Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerence, Contact Us for more information about machine cut custom items.

Largest Solid Sheet
The largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.

Largest Solid Thickness
The largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.

Reviews
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Perfect fit.
Marcia Zinser | March 23rd, 2020
We needed a new cushion for a very old chair. We followed the directions, ordered and received quickly. Perfect fit and it looks wonderful!
Great Product
Robin Warner | March 19th, 2020
Received our couch for free but the cushions needed replacement. The cushions I ordered arrived quickly and are perfect for my now "new" couch. I would recommend this company again.
Terrific product
Anne Spalding | March 18th, 2020
I sit in the same spot on my couch and the cushion was in very poor shape. I ordered a cushion hoping it would work. The price was great, it came in just a few days and looks perfect.
Great service and product
Maureen | March 18th, 2020
Replacement cushions for our outdoor sofa. I thought we were looking at a new one until these cushions arrived. Completely revived the look and comfort and will give us many more years of use. Appreciate the information on this site on how to measure for the custom size. Fit perfectly.
Fast.
I.M von Borstel | March 18th, 2020
My order arrived earlier tham promised and the demensions were perfect.
Foam for camper table cushions
Timothy O Burlingame | March 18th, 2020
We were very pleased with the product we recieved! Fit was perfect and fimness is exactly what we were looking for! We will definitely be using Foam Factory again when we start replacing our other cushion foam!
Cushions
susan tracy | March 13th, 2020
I was very excited when I received my cushions for sofa, chair, and love seat. I waited for 48 hours to let them expand and they fit perfect. Excellent work for custom cut. Will ordrr again from your company when i need them save me MONEY by replacing cushions then going out buying all new set.
Great service
Jie | March 12th, 2020
normally I buy the replacements for cushions from local store. This year I decided to order on-line. The whole process takes less a week to get the my new cushions it is cheaper than the local store even Including the shipping charge and tax and with the better quality i like this company, strongly recommend!!!
lux cushion
Michael Swenson | March 12th, 2020
the high quality foam is what should be in all big and tall office furniture. so comfortable and supportive.
HAPPY CUSTOMER!
SUSAN OLDAKOWSKI | March 11th, 2020
I was looking for replacements for cushions that were 20 years old. I measured but had questions which were quickly answered by customer service, I ordered a set of two and received them quickly. They fit great but when I ordered the second set of two I ordered 1/2 inch smaller for both the length and depth. These also fit well. The dacron covered foam seems to make the two couches like new again. I would definitely recommend this company!
Custom Cut Order
Jerry L Bixby | March 11th, 2020
Our complete order was delivered on time and all cuts were exact. So far very happy with the palm for our seats in Travel Trailer so much an improvement on what was provided by Trailer company. Hopefullylly these will last.
Great replacement for old sofa cushions
George M Brennert | March 11th, 2020
Quick shipping and great option for old down filled sofa cushions. Sofa looks brand new and firm again!
Cushion for leather chair
Fred Seid | March 11th, 2020
The cushion fitted properly and the composition of the foam exactly fitted the desired characteristics that was needed. Great job.
New Cushions
Susan Winowiecki | March 11th, 2020
Purchased 2 cushions for a love seat where the cushions had been ruined. The new ones were wrapped in darcon and they fit perfectly. In fact they were better quality than the original ones. Thank you.
Great cushion replacement
Shirley Spangler | March 11th, 2020
I ordered dacon wrapped lux foam 5 inch cushions for my vintage sofa and loveseat. What a difference!! It is like having brand new furniture. Cushions are so comfortable. You cannot go wrong by ordering from foam by mail.com. Fast delivery. Thanks for a quality product!!
OUTSTANDING
Joe W | March 11th, 2020
Couch cushion replacement for an expensive couch that was 5 yrs old. This replacement was better that the orginal cushion. As a result, I purchased additional cushions to replace all since the rest of the couch was still like new. Very please with purchases.
Great Stuff"
DG | March 6th, 2020
Great job, folks. 3-in cushion with dacron fits great and looks terrific. You're on my list!
Couch Cushion replacements
Very Satisfied | March 5th, 2020
I bought a great couch about a year ago. Unfortunately the foam cushions that came with the couch did not last as long. Thank goodness I found high density replacements on foambymail.com. I simply followed the guidelines for measuring the cushions that the website provided. I got my order more quickly than expected. I opened the packaging to let the foam replacements "breathe" overnight and the next day I removed my old foam cushions from their zip on covers and inserted the replacements. MAN! what a difference! The new foam cushions are an exact fit and high performance density for excellent support. I couldn't be happier with my purchase. Reasonable price saved me from buying an entirely new couch.
Sofa
Lisa | March 4th, 2020
I recently purchased some new sofa cushions and absolutely love the product. I was a bit skeptical that everything would work out, but I followed the measurement instructions on the website and have nice plumb sofas again for a fraction of the cost.
cushions for couch
Theresa Hebert | March 4th, 2020
I ordered cushions for my couch, the foam was indeed firm which I wanted but on one of the L cushions the edge was not square on one end but cut crooked causing it to slant at an angle.
Couch saver!
Sara | March 4th, 2020
I’ve replaced cushions on two old couches and both times it has made a huge different. Goodbye back pain, hello binge watching.
Great Experience
Pam Jones | March 4th, 2020
The cushions I ordered to replace padding on kitchen and dining room chairs are just what I needed and they arrived pretty quickly.
Great!
Claudia | March 4th, 2020
They made ordering the cushion very easy. I measured what I needed and it fit perfectly! The quality was amazing and now I don’t hate my couch anymore. The delivery was also very fast. I will definitely be ordering more cushions!
Amazing product
Laurie ackroyd | February 28th, 2020
These were exactly perfect. I followed the directions and they fit like a new couch. I would definitely recommend this company.
Repeat customer
Laura J Coffren | February 28th, 2020
This is the second time I have ordered foam cushions for two different couches. Obviously we liked the first set and went back for our second set. Great company love our cushions.
Great Product
Michael Wilson | February 27th, 2020
Ordered two, they came in on time, right dimensions and so far they've bee everything I hoped they'd be. Probably will need to order a couple more for another couch I have.
Review of foam
nina | February 27th, 2020
I purchased the high quality foam for two wing chair T cushions. I was so afraid of measuring wrong because it was a custom order. They turned out perfect, quality is there, and I liked the way they fit the dacron over the entire foam and not just front to back. Thanks
Great Cushion
Gary | February 27th, 2020
We have an older sofa and the cushions were way soft making it hard to get out. We ordered replacements (high density) and the cut was perfect and extremely fast delivery. Naps are now easier.
Ordered 3 sofa cushions
Karen | February 26th, 2020
Excellent product, excellent service, excellent price, what more can I say except thank you Foam Factory!!
Cushions
Joyce Latterell | February 26th, 2020
I was very satisfied
EXCELLENT quality
Laura | February 26th, 2020
Thank you SO much!! Ordering was SO simple and quality awesome.
Great Product
Doug | February 26th, 2020
I replaced 15 year old foam cushions with the HD Foam. Perfect fit, extremely well wrapped with dacron, shipped within 5 days with free shipping. Perfect transaction
A bit big
Lance Delfino | February 26th, 2020
We took the measurements but the cushions were just a bit too large. We had to take the dacron off and us an electric knife to cut about 2" off two sides. It took a while but we did it with no errors. The cushion is great and looks so nice on our chair. It is a bit firm but is so much better than the old one.
Great cushion
Susan | February 26th, 2020
Ordered this to replace a seat cushion and it's just what I wanted. Nice and firm.
Great customer service
geranium51 | February 26th, 2020
I have ordered MANY pieces of foam from Foam Factory and have found the quality to be excellent and the customer service to be absolutely terrific!
Replacement cushions for couch
Karen A Powell | February 26th, 2020
This is our second time ordering seat cushions for our couch. We got the first set about 6-7 years ago. Very happy with the cushions, the company, the price,and the shipping
Excellent!
Kathleen Young | February 26th, 2020
After a successful first purchase of a chair cushion, I quickly ordered a second and it was just as fine! Thank you!
Great couch upgrade!
Nancy | February 26th, 2020
I bought a couch on sale from Wayfair that looks great but the cushions flattened like pancakes when anyone sat on them. High-density replacement foam from the Foam Factory made this inexpensive couch look and feel like a couch that costs three times what I paid. The cushions came quickly, just as ordered, and were packaged well. It takes some strength to get the foam into the covers but you won't regret it. So comfortable!
HD36 custom cut for a dog bed
James Martin | February 23rd, 2020
I have two large 34x48x6 dog beds. The covers are still in great condition, but the padding has been wearing down. Since new beds of that size with memory foam are expensive, I ordered once piece of HD36 foam custom cut to the bed size to try it out. The foam was less than the price of a new dog bed, and fit into my cover perfectly. At 6" high, it was too firm, and my dog didn't like it. I cut the foam in half to use 3" of foam and added 3" of polyester fiber fill on top, and now it's the most comfortable bed ever!
RV Dinette Cushion Upgrade
Mark Thomas | February 22nd, 2020
Replaced our OEM dinette seat cushion foam with the High Quality Lux Foam (4 inch). Diference is night and day. Now it is very comfortable sitting at the dinette without feeling the plywood beneath.
HQ Lux Foam
Hans | February 21st, 2020
Purchased High Quality Lux Foam for Vintage trailer Dinette. Couldn't be happier, very comfortable and nearly half the cost I usually pay as well as free shipping. I rebuild one vintage trailer per year for hobby. I ordered another small piece and it was delivered in less than a week. Great service!!!
So far so good
Lisa | February 19th, 2020
We ordered 3 foam cushions covered in dacron to replace our couch cushions. They arrived in perfect condition with good firmness. It is too soon to give a review as to their longevity of firmness as we have only had them for a couple weeks. We are hoping to get several years out of these new foam cushions. Fingers are crossed!!
Excellent
Maya | February 19th, 2020
Very reasonable price, and high quality. It's honestly more comfortable than my couch. Really quick turn around time too! I will be shopping here again.
excellent!
Kathleen Young | February 19th, 2020
I ordered one T-cushion Lux Foam to replace a very old cushion for a chair. I wasn't sure if I measured or chose the right foam correctly but it was perfect! I immediately ordered a second one. Thank you!
Replacement couch cushions
Vincent M GIGLIO | February 19th, 2020
We have an indoor/outdoor wicker couch that was in great shape with the exception of the cushions. I purchased 3 replacement foam cushions with the Dacron coating. After watching a Youtube video on how to insert the foam, the couch now looks brand new. The measuring instructions were very simple and the delivery of the foam was relatively quick. I am happy with the results and would recommend the Foam Factory to anyone before getting rid of your old couch or chair.
Excellent Product
Jacqueline Smerdel | February 15th, 2020
I ordered the high quality Lux Foam with dacron wrap for my couch and love-seat. The product was extremely high quality! The cushions have kept their firmness and shape and they have completely revived out couches! Additionally, the dacron wrap covered the whole cushion! Excellent quality! It feels like we got new furniture except it is even more comfortable than when we bought it! I would absolutely order from them again!
Well Made
Denise from Michigan | February 12th, 2020
Well built cushion - very high quality. Unfortunately, we measured the cushion size exact and should have deducted a couple of inches on all sizes to fit in the zippered cushion cover. That said, the cushion was of exceptional quality.
Replacement cushions for sofa sectional
April | February 12th, 2020
We thought we would have to buy a new sectional but these replacement cushions are great and we expect to get several more years out of this sectional which we love.
Recommended
Kent McFarland | February 12th, 2020
I'm very happy with my foam purchase. I had a bit of trouble getting the right measurements to Foam Factory and they contacted me several times to be sure I had given them the right ones. Sure enough, once that was done the foam arrived, I put it in my cushions and now it's like having a new couch. The price was a little lower than another company I checked out.
Absolutely Amazing
Karen | February 12th, 2020
Was considering buying a new sectional but decided to order 2 cushions and see if that would help our sagging couch. They came within 2 weeks. It was like brand new cushions. We then measured and ordered the remaining foam for the rest of the sectional. $300 later and our sectional is like NEW. Saved at least $2000 and am totally satisfied.