Couch Cushions Replacements and Custom Cushions

Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type(s), and quantity, and our team of specialists will craft foam cushions tailor-made to your specifications.

Don't see your shape listed below? We can make nearly any custom shape to special order. Contact Us for details.

Click on a custom cushion shape to get started!


There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is seating cushions.

With our selection of couch cushions replacements and custom cushions, find the perfect shape for your needs at an affordable price. When a sofa has old, flattened cushions, it can make the seating less supportive and comfortable. Most cushions tend to lose their appeal over time and become relatively thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable custom cushion options.

Have an unusual furniture set? It’s easy to get the customized seating you need! Contact Us and we can help you get started!

Foam meets CertiPUR-US® certification.
Video: Foam Types for Seats and Cushions
Return Policy

Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.

Manufacturing Tolerances

Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items.

Largest Solid Sheet

The largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.

Largest Solid Thickness

The largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.

Frequently Asked Questions

How do I order custom cushions?

To order a custom cushion, start here on our Couch Cushion Replacements and Custom Cushions page. Next, choose a shape that best fits the furniture’s original cushion. Click on the shape, and you’ll be taken to the shape’s page. You can enter the size and thickness you need on that web page and then click on the next step. If you are unsure how to measure, we also have a convenient and easy-to-follow PDF guide on How To Measure.

Who makes custom cushions?

Custom cushions are made right here at Foam Factory, Inc. headquarters in Southeast Michigan. They are cut with a wide range of today’s most innovative technology.

How thick should a bench cushion be?

There is no standard thickness for cushions. Typically, the thickness you want to go with would be in accordance with the cover for the couch or bench cushion.

Write a Review

great product
Diane Fouts | November 25th, 2022
The product was exactly as described and came very quickly. Their website covers every detail, no surprises. I am very pleased.
good site information, good product
James Price | November 24th, 2022
I'm very pleased. They cut my foam to a relatively smaller unconventional size and I was able to choose the correct density based on the website information. That was crucial. I don't believe I could have gotten this elsewhere, and the price was good.
Great Product!
Samuel E Jones | November 23rd, 2022
Great Product!
Best Buy on a quality product!
Patty | November 21st, 2022
We ordered replacement cushions for our couch and a chair. Our couch is only five years old and we weren’t wanting to replace it yet. My daughter told me about these cushions after she ordered them, so we ordered some in Luxe. So happy with the quality and the quick turnaround. This is a great product for a great price.
Cushion for recliner
Thomas Rapine | November 21st, 2022
All I can say is my butt thanks you!
Great cushions!
Bonny Hanson | November 19th, 2022
The foam cushion replacements that I ordered are fantastic. They are actually a superior quality to the original cushions. And at a great price with quick shipping. I couldn't be more pleased!
5” Lux Foam Quality Cushion
Yancey Robertson | November 17th, 2022
The cushion I received is exactly what I needed. Due to knee problems, I have a difficult time getting up from a low seated position. I am surprised that I don’t see mentioned in your site using your cushions for this purpose. The firmness is what I like. Low soft seats need this for support.
Brought our sofa back to life!
Betty | November 17th, 2022
Our beloved sofa is 13 years old, and has seen a lot with two kids and four dogs. After finding out the manufacturer no longer exists, my husband and I tried to find a replacement couch, but couldn't find one similar to what we already have. After some Googling, I found this website. I purchased two Dacron wrapped cushions to replace one side of the couch (sectional) and am beyond thrilled by the quality! You have brought our couch back to life! The shipping was fast, and I'm really pleased with the comfort/thickness of the foam. I ordered based off the recommendations for sofas for the type and am really happy! I will be ordering three more cushions to replace the other side of the couch. So glad I found this website/company!!
Nice Quality but Very Firm
Linda | November 16th, 2022
I ordered new foam inserts for our sofa cushions. They are fully wrapped in Dacron, which is very nice but the foam feels very firm when you sit down. I wish I had chosen something a little softer for our Flex Steel sofa because it doesn't have much give. No matter, the quality is great and I am satisfied. I will order from Foam Factory again as needed.
Highest marks!
Edward Parr | November 16th, 2022
The seat cushion of our sofa bed was in bad shape. A comparable new sofa bed would have cost us more than $1000. In checking with local reupholstery companies, they would have charged about $500 for replacing the cushion foam insert. We found Foam Factory online and ordered a custom foam insert (with Dacron wrap) for less than $130. It worked beautifully and the sofa bed is like new. I couldn't be happier!
Replace cushions
Lee | November 15th, 2022
Positive experience with quick turn around. Used twice so far. Will be using a third time later this month.
Exactly what I Needed
Andrew Apostle | November 11th, 2022
Cushion, Lux Foam - High Quality WITH DACRON WRAP 6" x 24" x 78" This is exactly what I needed to salvage my couch and save tons of money. You can do this !!! Product selection perfect with aid from web site. Arrived vacuum sealed promptly. Thanks foam by mail. I'm bookmarking the site for future purchases.
Replacement seat cushions
Jeanne | November 9th, 2022
Perfect custom cut for all six dining room chairs. Great quality and quick shipment at a good price. This is my third order and every order has been perfect.
The best
John J Davison | November 8th, 2022
I have replaced my couch foam cushions several times over the years. This place definitely has the best price and service was great!!! Will definitely be using them again!
Sofa cushions
Lee | November 8th, 2022
Quick shipping. Fits exactly. Much better sofa experience after the replacement. Recommended and will order again from this business.
Totally satisfied!
Linda | November 7th, 2022
This is the second time we've ordered replacement cushions for an RV (two different ones). They are so much better than what comes standard. Both RVs were new and we are very happy with our upgraded cushions. We ordered HD36 High quality with Dacron wrap. We no longer hit bottom when sitting on our seats. The cushions were exactly as we ordered and they came quickly. They were reasonably priced and we highly recommend the Foam Factory for your foam needs.
Couch Cushions
RAC | November 7th, 2022
Very pleased with the cushions selected. Repeat customer and will continue to purchase our replacement cushions as needed.
Great product
Andy | November 7th, 2022
Got scared when I saw how thick the new cushion was but once installed my cushion was great. Gave new life to my sofa. Great product.
Foam Cushion with Dacron Wrap
Tim Rames | November 4th, 2022
The cushion fit perfectly and shipped early at our request!
foam replacement for sofa cushions
Kathleen Diane Thomsen | November 3rd, 2022
Great transaction, easy to order, good price, quick ship and they fit perfect! I am now sitting on my love seat, not sinking in my love seat! Very pleased.
Ordered custom foam cushion for my vintage couch.
Karen Gersch | November 2nd, 2022
So pleased to find this company and receive my first product; a perfect fit for my antique french couch. Arrived within a week and is even better than the original cushion.
Marie Cooper | November 2nd, 2022
I have ordered several times from foam by mail and have never been disappointed will use them again
Great customer service!
Margaret Fagan | November 1st, 2022
Shortly after carefully measuring for my two cushion replacements and submitting my order, I received an email recommending that perhaps I may wish to order a different (less expensive actually) foam density due to the comfort level I may be seeking. I took the suggestion, and didn't have to do anything else to get that order going. The foam arrived as expected and we stuffed the cushions into the covers (really needed two of us to do this). Perfect fit! The firmness is perfect and I expect if I had continued to push for the original density as ordered I would have been disappointed. Clearly they know what they are doing! I am looking around for other cushions to replace just because the whole process was seamless. I know someone there is watching over orders, and will have my best interest in mind. Thanks Foam Factory!
Couch cushion
Missy Collins | October 31st, 2022
I bought 1 cushion to see if it made a difference in my couch. did...a BIG difference. I am ordering 4 more now! My couch will feel like new again!
Sofa cushions
Jen | October 31st, 2022
Very pleased. Great service, excellent quality. Would definitely order again.
great experience
Scott Lamberty | October 28th, 2022
I ordered foam to replace the worn futons that originally filled some banquette cushions of ours. I used the measuring instructions on the website and the foam (Beautifully wrapped in Dacron) fit the covers perfectly. Our 20 year old cushions feel like new, no kidding. Shipping was reasonably prompt and everything arrived in great condition. No problems at all. If I ever need to do this sort of thing again I'm heading right back here.
Foam pillows with Dacron wrap, are great
Lisa P | October 28th, 2022
I ordered online, and then decided I needed to change my ship to. All worked out well! Delivered as expected. Perfect product. Much better quality than at local fabric stores! Highly recommend!
Replacement sofa cushions
Donna Mack | October 27th, 2022
The ease of ordering, the quality of your product and the timelines of delivery are all reasons why I will return for any future needs I may have. Will also enthusiastically refer this company to anyone that needs this type of service/product.
Love sac replacement
Rob | October 27th, 2022
These worked great for our Love sac replacement coushions
Better than the quality I was expecting
SMR | October 26th, 2022
I have saved this seller and will be thinking of other things I can use this for. Excellent quality
couch cushions
Dave | October 25th, 2022
very pleased to have found Foam Factory. Great price and quick delivery on 7 H36 cushions. Easily removed & replaced covers, good online tips from the company. thanks
New camper dinette cushions
Maggie Scriv | October 25th, 2022
Bought high quality lux foam cushions with the wrap to replace our camper dinette cushions. Easy to order and arrived sooner than quoted when order. These cushions are way more comfortable than the original cushions ever were. Highly recommend!
Quick turnaround and excellent service
Hhardwick | October 25th, 2022
Read the descriptions carefully before ordering and ask questions if you’re not sure. I didn’t do either and ended up with the wrong density Of foam. Return policy is no refund on “custom” orders, but foam factory generously gave me a refund and a shipping label. That level of customer service is rare!
Good quality
Darcey | October 22nd, 2022
These cushions fit perfectly and are good quality. I definitely would order from here again but I think I would get the most dense foam for my couch instead of the HD36 for our couch. Still, great product and service.
Recliner redo
Curtis and Shirley Avery | October 18th, 2022
We recently replaced our rectangular recliner cushions. The presenting process was super simple, the shipping was fast and we are very happy. We will definitely order from here again. Shirley Abery
Very happy with our purchase.
Alice S. | October 17th, 2022
We are very pleased with the replacement cushions that we ordered. They are high quality and were a good price! Would highly recommend this company to anyone.
Custom cut foam
Cindy | October 17th, 2022
Excellent quality product and work. I especially appreciate the option to have the cushions wrapped in batting - excellent time saver!
So glad I bought these!
Vanessa Palen | October 14th, 2022
I had to replace all the cushions on my sectional (because my cat is a jerk) and searched high and low for custom cushions to replace them. I finally decided on Foam by Mail and am so glad I did. Everything fit perfectly (even the corner back pieces that I was concerned about) and is so comfortable. I will definitely come back here if I ever need cushions again in the future.
Love my third order
Sarah | October 14th, 2022
Great company, great products, great customer service, great delivery time. I'm obviously very happy with all of my orders!
Jill Wegner | October 12th, 2022
Large wrapped foam bolster exactly what I needed to cushion back of daybed.
Better than original cushions
Sam | October 11th, 2022
I needed a new cushion after my dog chewed up the original. The original cushion was a bit soft and it felt like we were sinking into the couch but these cushions are nice and firm. Purchased two of these cushions and am extremely satisfied. The wrap over the cushion was much nicer than what came on the original and overall the couch is better than when we bought it from a thrift store. I plan to buy replacement cushions for our other couch in the near future.
As Expected and Prompt!
Alexis | October 11th, 2022
Ordered custom cut cushions (Lux Foam, regular), 3 dimensions. They arrived quickly in the dimensions I ordered. They decompressed well, and had only a mild odor. Would recommend.
New cushions…
Nicole | October 11th, 2022
Ordered 3 replacement seat cushions with Lux foam and Dacron wrap for our Ralph Lauren leather couch that we love. The whole process was very straightforward and they were delivered fast! The cushions fit perfectly and are 100% better quality that what came with it new! Now we can actually keep this couch for a long time! Thank you! 😁
Glad I found this site
Brandi A. | October 11th, 2022
After sinking down to the frame on my 14 y/o couch (and not ready to purchase a new one), I decided to research to see if I could get replacement foams. So glad I found this site! Instructions were easy to understand on how to measure for the size you need and ordering was just as easy. Shipping was fast and now my couch sits better than when it was new. Hope to get another 10-15 years of sitting mileage.
John | October 11th, 2022
Everything was absolutely perfect with my cushions. They are very firm and excellent quality. Saved $$$$$$ with foam factory compared to the others.
lee | October 11th, 2022
I would order again in a heartbeat. The foam worked great! Even though I was worried about measuring for the replacement foam, the pieces I ordered worked great. I now have a sofa and loveseat that are like new again.
Always excellent
Marla | October 11th, 2022
This was my fourth or fifth order, and all have been excellent..high quality, perfect dimensions, and fast ship.
Couch and chair cushions
Brenda | October 10th, 2022
We ordered a total of 4 cushions for a couch and chair. The order arrived quickly and are superb. We looked at ordering new furniture but was looking at $3-4000. We paid around $250 for all 3. What a savings and with little grandkids won't be upset if anything is accidently spilled or written on. Anyone thinking about it go ahead and order. You will not be disappointed.
Replacement sushions
Luanna Daniel | October 9th, 2022
I recently ordered 3 custom foam replacement cushions for my sectional and I must say I am totally satisfied with my purchase.They are firm and great quality will definitely refer them to my friends. 5 stars
Replacement cushion review
Kim R. | October 8th, 2022
I thoroughly enjoyed my experience with foam by mail amd I absolutely love my new cushion. My chaise is better now than when I first purchased it. This company will forever be my go to place for all of my replacement cushions.