Custom Cut Seat Cushions

Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type(s), and quantity, and our team of specialists will craft foam cushions tailor-made to your specifications.

Don't see your shape listed below? We can make nearly any custom shape to special order. Contact Us for details.

Click on a custom cushion shape to get started!


There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is seating cushions.

With our selection of couch cushions replacements and custom cushions, find the perfect shape for your needs at an affordable price. When a sofa has old, flattened cushions, it can make the seating less supportive and comfortable. Most cushions tend to lose their appeal over time and become relatively thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable custom cushion options.

Have an unusual furniture set? It’s easy to get the customized seating you need! Contact Us and we can help you get started!

Foam meets CertiPUR-US® certification.
Video: Foam Types for Seats and Cushions
Return Policy

Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.

Manufacturing Tolerances

Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items.

Largest Solid Sheet

The largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.

Largest Solid Thickness

The largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.

Frequently Asked Questions

How do I order custom cushions?

To order a custom cushion, start here on our Couch Cushion Replacements and Custom Cushions page. Next, choose a shape that best fits the furniture’s original cushion. Click on the shape, and you’ll be taken to the shape’s page. You can enter the size and thickness you need on that web page and then click on the next step. If you are unsure how to measure, we also have a convenient and easy-to-follow PDF guide on How To Measure.

Who makes custom cushions?

Custom cushions are made right here at Foam Factory, Inc. headquarters in Southeast Michigan. They are cut with a wide range of today’s most innovative technology.

How thick should a bench cushion be?

There is no standard thickness for cushions. Typically, the thickness you want to go with would be in accordance with the cover for the couch or bench cushion.

Write a Review

well done!
Mark | March 24th, 2023
My couch and love seat are 30 years old! The fabric has held up well, but the foam in the cushions was shot! I ordered replacements for the love seat and was immediately impressed with them! It was like having a new love seat! I ordered replacement cushions for the couch as soon as I seen how they breathed new life into my old furniture!
Very satisfied
Sarah Johnson | March 24th, 2023
I just received my custom cushions and I am extremely happy with the quality. The shipping was quick. My couch feels like new. I originally ordered the luxfoam but a representative reach out to me and helped me choose a better foam for my purpose. I very much appreciated the excellent customer service and support. I would recommend this company to anyone looking for foam for any reason.
Replacement sofa pad
Kate | March 24th, 2023
Purchased a 72"X27"X4" pad, and was very pleased.
Custom cut cushions
Donna | March 24th, 2023
Everything above and beyond, quality of foam the best , ( lux foam density 2.8) fast service, very good packaging … my sofas looks like a new pieces fit perfect. Thank you
Awesome, thank you!
Ruth J | March 23rd, 2023
I'm building a sectional sofa from scratch. My cushion foam is definitely good quality, nice and firm with dacron wrap, the price was better than I've seen anywhere else, and it was delivered fast! Thank you!
Amazing work
Camille | March 23rd, 2023
I had an old wing chair that needed a new cushion. My husband said it is like he has a brand new chair! Its so comfortable and looks great! The service was personable and fantastic!
Just Great All Around
FoamFactoryCustomer23 | March 23rd, 2023
First time customer, and my order went very smoothly. The size received was correct and the cushion is very nice and comfortable. Will come back when needed.
Ordered seat cushions for sofas
Jen | March 23rd, 2023
These guys are the best. I order cushion cut seat cushions for my sofa. They have always fit perfectly and made my sofa comfortable.
Very good product, perfect size, a little hard
Joshua | March 22nd, 2023
Bought Lux Foam - High Quality with Dacron wrap to refill couch cushions. The new foam arrived promptly and is a perfect fit, but quite firm for sitting.
Excellent foam
Joe Wade | March 21st, 2023
I bought foam a few weeks ago to replace my sofa cushions. Once I used it I bought more to replace the foam in another sofa. I’m a satisfied customer.
Fantastic cushions renewed the entire couch
Zach | March 21st, 2023
The large "L' shaped cushion we ordered and the other two square cushions were the perfect size based on the measurement instructions on the site and have truly refreshed our sofa. The cushions are exactly as described and are extremely affordable. Highly recommend.
Great Work
Mickey | March 21st, 2023
I have purchased my 2nd batch of cushion foam. Couldn't be more happy!!! Thanks so much!!! Thank You!!!
Well-loved chair like new again
Elizabeth | March 20th, 2023
I ordered an Arched T-Cushion, Lux Foam - High Quality with the Dacron wrap. The measuring instructions were very helpful (and the cushion fits the cover). The delivery was very compact, and the cushion has made my lovely old chair like new again. I chose the Lux foam because I use this chair every day and want it to stay firm, but the foam is very firm, and someone else might prefer the HD36 foam for easy chair sitting.
Finding quality inserts for my porch cushions
N D | March 17th, 2023
I had purchased cushions from a retail store a few years ago and found the inserts were made from recycled polyester. They lost their firmness after a year on the porch. My seamstress friend told me about the foam alternative. I went on the website. Followed the detailed instructions. Within a few weeks I had my dacron wrapped foam inserts and LOVE my cushions now..Sit on the porch every morning with my coffee on FIRM and very comfy cushions.
Foam and Batting
Lori | March 16th, 2023
This wasn't my first order. I love the customer service! Foam and batting always arrived as expected.
Custom cushions
Lynn Tannenbaum | March 16th, 2023
I have used your services 4 . Find your product perfect, timely and well priced. You make custom easy and bring new life to worn out cushions. Excellent job
Great product!
Sara S | March 15th, 2023
I shopped around online before choosing Foam Factory and found their combination of clear ordering instructions, product choices and affordable pricing to be the best. My custom cut cushion inserts arrived as described and fit perfectly into my cushion covers. My old sofa feels like new!
looking good
Dennis A Fixmer | March 14th, 2023
product came very well packed and looks like a high quality product
Couch Cushions are like New!
T Coquet | March 14th, 2023
Easy to follow instructions for measuring, easy to order, and quick delivery. The foam has made our 15 yr old couch like new again. Very happy with product!
Custom replacement cushion
J Nesbitt | March 11th, 2023
Quick turnaround, reasonably priced, perfectly sized, and great quality! And it saved my husband’s favorite chair.
Cushion, LUX foam
Susan Dolinar | March 10th, 2023
Really appreciate the quality product, the quick turnaround and the ease of ordering (with great instructions on how to measure!)
Couch cushions x4
Jim | March 10th, 2023
Definitely a great place to replace your seat cushions . These came out perfectly and really brought new life into our couches. They saved us a lot of money not only from buying new couches but they were way more reasonable than any other place on the web.
Best purchase ever!
Daria | March 10th, 2023
We recently replaced all of our sofa cushions after years of wear and tear. These are amazing - arrived quickly, no odor, and fit perfectly. You guys saved us thousands of dollars which is what a new sofa would have cost. But now, our sofa is actually as good as new! Highly recommend!!
Sofa cushions are now better than new!!
ddnsc35 | March 8th, 2023
'Very happy with the quick shipping and the quality of the foam! My cushions were delivered did all that foam go into that small box??? :) I let the foam 'breathe' a few days and wrapped them with dacron & then inserted them into my sofa seat cushions. WOW! I don't think they ever felt that nice when the sofa was new. The foam is firm but very comfortable! I really appreciate the helpful instructions/guides. Will not hesitate to order again in the future!!
Custom sofa cushion
Lisa | March 7th, 2023
The whole process ordering replacement cushions was smooth from start to finish! The instructions on how to measure were detailed, and delivery was quick. I did need to remove the Dacron wrap in order to fit inside the cushion covers, but am keeping for future use. The cushions are very comfortable and as described. I highly recommend Foam Factory!
Great service and products
Debbie | March 6th, 2023
This was the first time using the Foam Factory. The customer service was fantastic and the products we received were wonderful and worked well.
Ilene Stowe | March 6th, 2023
Ordered 6 trapezoid cushions. Received pretty quick and fit perfectly. Very impressed with the quality. Would definitely order from them again!! My antique chairs look and feel great again!
Perfect Cushion Replacement!
Erma Hall | March 6th, 2023
I am very happy with my new replacement cushion. It fits perfectly and is excellent quality.
Very nice
Joe Wade | March 6th, 2023
So far so good. At the suggestion of customer service, I changed the density of the foam and really like it so far. Also the pdf on measuring was very helpful and accurate. Thanks
Susan Horne | February 27th, 2023
My cushions arrived in about 10 days fit perfectly and pleased with the density. Great advice from the lady I phone at the company Highly recommended
Great Cushion Replacement
David Spade | February 27th, 2023
Could not be happier with the way the replacement cushions look and feel. They make our sofa feel new again. We should have replaced the cushions two years ago. The order was accurate, it arrived sooner than we expected, and the order instructions were perfect. We are glad that we did business with Foam Factory!
Great Customer Setvice
Designer Workroom | February 27th, 2023
Always easy to work with !
Great product & service
Buzz P | February 26th, 2023
Followed measuring instructions per this site. Determined support level from foam descriptions. Perfect fit and comfort. Thank you!
Lux HQ foam is high quality but too firm for person who likes firm.
Me | February 25th, 2023
I love the density and supportiveness of Lux HQ foam for my couch bottom cushions, but I was surprised at how firm it feels. I sized by measuring the empty covers several times and using their guidelines, but since my covers were 1 inch higher in front than back, I used the higher front 6 inch measurement. I suspect that, combined with the full Dacron wrap just made it too compressed, which increased the firmness. I really like firm foam, but this is significantly more firm than I as expecting. It raises the derrières several inches over the cheap soft original couch foam. This effectively lowers the place the back cushions hit the body’s back, leading to a more reclining position. I suspect that even if I slightly undersized, it would still feel too firm. Everything else was great; price was best of 5 or so places I compared with, shipping was fast, and an hour after releasing the shipping compression, it was perfect. It does feel very high quality like it will last.
Gloria | February 24th, 2023
Just what I needed to fill my square poufs. Great quality and arrived quickly.
Loved the cushions!
Diane | February 23rd, 2023
Wonderful. We questioned the measurement instructions, but followed them. Perfect fit!!
Happy with my purchase
M. Pedersen | February 22nd, 2023
I actually measured my "L" shaped cushion wrong. Foam Factory reached out to me, to make sure the measurements were correct, they were not. I remeasured and sent pictures. They arrived sooner than I thought they would, and they were perfect. Great customer service, very satisfied customer. Highly recommend.
Stephen Venuti | February 21st, 2023
Delivery arrived earlier than expected. Cushions were exactly how explained. Pleasant people to deal with. Would definitely order form them again.
Good product overall
C Romanus | February 20th, 2023
Like the foam, chose extra firm and dacron wrap. Not sure I would do wrap again; would measure bit differently. Hard to put cushion covers on; took 2 people to zip it up. Look good and nice to sit on. Quick turn around on order. Ended up taking dacron off one cushion in order to get fit cover. Reasonable pricing.
Jayne | February 20th, 2023
This is absolutely the best company for custom cushions. I will never get cushions anywhere else!!!!
L- rounded cushions
teresa casey | February 20th, 2023
Definitely great service! Shipped for free and received in a very timely manner. I really didn’t want to purchase a new couch at the moment since it was in great shape, so I ordered the foam for replacement of two chaise cushions. I was nervous at first with the first one, but it worked out perfect! Thank you so much! Definitely will pass the name around to friends.
Bonnie | February 19th, 2023
Purchased these foam cushion replacements for our sofa and were surprised at how swiftly they arrived. After following the concise directions for measuring, we were concerned when we opened the box as they looked too big; however, they fit perfectly! Used the spray adhesive and dacron wrap and was very impressed wit the overall results. Thank you from the heart of my bottom 😊
Exactly what I ordered, As promised
Mike S. | February 17th, 2023
Ordered two custom L-shaded couch cushions, arrived, installed, after 48 hours the material settled in, perfect, no need for a new couch now!
Tom Conroy | February 16th, 2023
I love this company, outstanding customer service plus in my two orders, very fast turnaround. You will be very happy!
Great Product at a reasonable price
Charles Abruzzo | February 16th, 2023
After our couch cushions took a beating or obvious reasons during covid, we decided to replace just the cushions since the sofa itself was in excellent condition. We are glad we did! The new firm cushions were very reasonably priced and with free shipping, it was a no-brainer. I even think my back pain alleviated because I was no longer sitting in a hole.
Donna DiLuna | February 16th, 2023
I ordered four different foam sizes and they are perfect. Outstanding quality!
foam cushions
Michael Walsh | February 15th, 2023
Very satisfied, great product at affordable price.
Great Company
Linda | February 14th, 2023
I have ordered three times from this company and will continue to do so. Everything has been perfect. They even caught a mistake I had made and notified me so I could correct it before they cut the foam. This is a great Company.
Perfect fit
Charlotte Peacock | February 14th, 2023
I purchased a foam replacement for a living chair. I had questions about the foam and called customer service. They were very helpful and actually guided me to a different option that was a custom cut that saved me money. I measured as the website described and the fit was perfect. Just like having a new chair. This foam is far superior to other websites I looked at before ordering. Thanks for the help and the product
great product/ fast shipping
charles | February 14th, 2023
These new high density cushions totally transformed the comfort level of our old leather coach. Great value!