Couch Cushions Replacements and Custom Cushions

Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type(s), and quantity, and our team of specialists will craft foam cushions tailor-made to your specifications.

Don't see your shape listed below? We can make nearly any custom shape to special order. Contact Us for details.

Click on a custom cushion shape to get started!


There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is seating cushions.

With our selection of couch cushions replacements and custom cushions, find the perfect shape for your needs at an affordable price. When a sofa has old, flattened cushions, it can make the seating less supportive and comfortable. Most cushions tend to lose their appeal over time and become relatively thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable custom cushion options.

Have an unusual furniture set? It’s easy to get the customized seating you need! Contact Us and we can help you get started!

Foam meets CertiPUR-US® certification.
Return Policy

Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.

Manufacturing Tolerances

Custom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items.

Largest Solid Sheet

The largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.

Largest Solid Thickness

The largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.

Frequently Asked Questions

How do I order custom cushions?

To order a custom cushion, start here on our Couch Cushion Replacements and Custom Cushions page. Next, choose a shape that best fits the furniture’s original cushion. Click on the shape, and you’ll be taken to the shape’s page. You can enter the size and thickness you need on that web page and then click on the next step. If you are unsure how to measure, we also have a convenient and easy-to-follow PDF guide on How To Measure.

Who makes custom cushions?

Custom cushions are made right here at Foam Factory, Inc. headquarters in Southeast Michigan. They are cut with a wide range of today’s most innovative technology.

How thick should a bench cushion be?

There is no standard thickness for cushions. Typically, the thickness you want to go with would be in accordance with the cover for the couch or bench cushion.

Write a Review

Easy purchase and competitive price
Hye y. | August 5th, 2022
Ordered two of the same size foam. Wasn't sure what to buy so I went with the HQ option. Do not regret it at all. The price is half of the other website I had checked out also. I'll return if I need more cushion.
Great service
Angie | August 5th, 2022
Great service, great price and large selection of foam. I’ve always found what I need for different projects.
C. Buell | August 4th, 2022
These cushions are perfect. After exchanging e-mails with Garret, I took his advice and bought his recommended cushions. Love them, fit is perfect and I now have beautiful, comfortable new furniture.
Lynn Cardinal | August 3rd, 2022
Received my cushions and they they were more than I expected. Fit my sofas like a glove and gave them new life. Thank you so much !!! If I ever need anything in foam you r company is where I’m going to be shopping.
MICHELLE JANOSA | August 2nd, 2022
Replacement Cushions
Denise Beckett | August 1st, 2022
My order arrived on time as scheduled. The cushions were firm and fit perfectly. Thanks.
Exactly right
Christa | August 1st, 2022
Exactly right and I’m so happy with the exact cut to refill old cushions and give them comfy new life.
Highly recommend
Emily | August 1st, 2022
I ordered custom mattresses for a pop-up camper and they were perfect size and way better quality than the original beds. Would definitely use again
great product
saul | August 1st, 2022
I ordered the wrong product; thought I got the lux but still very pleased with what I got. great quality. this was my second purchase, and I will order again when needed.
Perfect fit
Christa | August 1st, 2022
So glad to be able to breathe new life into 30+ year old cushions by renewing the foam padding. Super comfortable and a perfect fit.
Replacement cushions
Bruce Meyers | July 29th, 2022
Great product, excellent service, from order to delivery.
Great cushions for our sectional
Anne | July 29th, 2022
We've ordered two replacement cushions for our large sectional couch including one for the L shaped chase end. The first we ordered nearly a year ago and the other this month. Both were well made, comfortable, reasonably priced and received very quickly (within a couple weeks). The chase cushion was a custom shape and size and the website made it really easy to provide the dimensions and order. I'm very happy and will definitely order from them again if needed. Note the deluxe cushions are very firm. The high quality cushions are much softer and have more give.
Cushions for my boat.
steve ford | July 28th, 2022
Ordered replacement foam for the bed cushions for my boat. Arrived in just a few days, cut exactly to the measurements I ordered. Received over a week faster than I initially expected. Foam is very comfortable, glad I got these.
Excellent PDQ
Kevin Meyer | July 28th, 2022
Foam Factory provides excellent price, delivery and quality! The cushions on our wood-frame patio chairs in our four-season porch needed replacement for a second time in 6 years. My wife and I start every day in those chairs reading the paper, drinking coffee and watching nature and neighborhood activity (just making the point of how important those chairs are). The prior cushions lacked the support needed for our aging backs, so I researched types of foam and discovered Lux HQ foam is an excellent choice for our use. Foam Factory’s custom sizing and free shipping made it easy to upgrade our cushions. Next, I will be ordering foam for the love seat cushions.
Ehab Hussein | July 28th, 2022
Bad quality and the cut size is not accurate. My old couch cushions are much better even they are 2 years old.
Marcia Evans | July 27th, 2022
These three cushions replaced lumpy spring loaded cushions on an old wicker set. What a wonderful, comfortable difference!
Harrison | July 27th, 2022
Was skeptical about the measurements being small or to big, but when the foam arrived they were perfect. Couch sit better and looks better.
Couch seat cushions
Louis Dean | July 27th, 2022
The foam in our two leather couches had compressed making it difficult to stand up. We ordered the Dacron wrapped cushions which arrived quickly and couches now are better than new. This company is superb.
Perfect for our vintage camper!
Samantha Biermann | July 27th, 2022
We recently restored a camper from the 60’s and all of the cushions were water logged so we had to buy new ones, I am so glad I went with this foam! It is very firm but I just know that it will hold up for years!
For bed
Donna | July 25th, 2022
Perfect! Not as soft as memory foam. I didn't care for memory foam because it was hard to turn in bed. You sink in too much. This is nice. Firm enough to turn but soft enough for comfort.
For couch.
Donna | July 25th, 2022
Was very happy with my foam purchases. Exactly whati needed. Thank you. Free shipping was a plus.
Specific size cushion
Marilyn | July 22nd, 2022
Efficient and helpful personnel. This was cut to the exact measurement I needed. Very pleased. If in need again will utilize this company.
Foam for replacing couch cushions
Rolf Wieland | July 22nd, 2022
Fast shipping items as described 1st rate quality reasonable price.
Why did I wait so long? ....
Alexis | July 21st, 2022
We "suffered" with terrible down sofa cushions, just awful. We purchased foam online that was NOT made for sofas and was not wrapped or even had that option, after wasting a lot of money I finally found the PERFECT cushion (foam wrapped! ) If you are on the fence about purchasing, I say DO it! You will NOT be sorry.
Fair price and fast shipping
Mike Cachero | July 18th, 2022
I needed a certain size foam mattress for the homemade bed in my Tacoma camper shell. They had just what I needed at a reasonable price…Thanks for a good product!
Replaced a chair cushion
Kathy | July 15th, 2022
The website had very easy to follow instructions. Placing order for custom cushion was quick. When cushion arrived, it fit perfectly. Very happy customer!
Perfect Fit
Gerri Jones | July 15th, 2022
Excellent service and cushion It’s made my chair like new again Great quality and the Dacron wrap is perfect
New family room cushions
Deanne | July 14th, 2022
AMAZING COMPANY & PRODUCTS! Loving our new family room sofa & chair cushions! Thanks for making replacement custom cushions so easy, affordable & fast! Will highly recommend to others we know!
High Quality Foam
Ladybutterfly102 | July 11th, 2022
The foam cushion is a high quality foam that fit my cushion cover perfectly. I allowed the cushion to air 24 hours as suggested. The cushion expanded and the foam became more firm. The cushion allows me to sit in my glider/rocker in comfort. My back pain has been significantly reduced because of the support from the cushion. I am very pleased with the high quality and would recommend this company and their product.
Couch Cushion and Cover
Rochelle | July 10th, 2022
This was a amazing company to work with. Ordering was simple, service was fast, and the product is wonderful!!! I will be definitely using them again!!! Thank you for your amazing service!!
5 star
Michael | July 8th, 2022
fast service and shipping cushion fit perfect in my covers foam has great support
Second purchase
A | July 5th, 2022
I've replaced two sets of couch cushions through FBM now and both are wonderful! Used their measuring instructions and the sizes were perfect. This should extend the life of my couches for a long time.
Inna R Ford | July 5th, 2022
As usual perfect.
Barbara | July 5th, 2022
So thrilled with my purchase! Used your instructions and it fits perfectly! Very comfortable too!
Great Product, Great Service
Dan Smith | July 5th, 2022
We bought three cushions as a trial for one of our sofas on our screened porch. They worked so well, we ordered three more for the other sofa. They are firm enough that we can sleep on them on these nice summer nights. Both orders arrived within a week of order date. Also, the instructions for measuring were great.
Kathy | July 1st, 2022
I brought just one for my chair. Because of Saggy cushions. Once I changed it out. Wow it changed everything the cushion was perfect. Placed a second order for the couch. Put them on today…Fantastic. Very Happy.
They're Perfect
Wils' | July 1st, 2022
The foam cushions are well beyond outstanding then I expected. They were cut prefect to fit my couch and are sturdy and comfortable to sit on.
Perfectly sized
Simon | July 1st, 2022
At first I was intimidated by the amount of choices but the website's very clear instructions guided me to its recommendation with ease. Despite ordering a custom sized cushion, my order arrived ahead of schedule, fit great, and feels very comfortable.
T. Hancock | July 1st, 2022
I’ve been buying foam for cushions and such from them for years! I am an upholsterer and love the quality and choices. This time I bought for my own couch and couldn’t be more pleased. And never a complaint from our clients either! You can’t go wrong with the Foam Factory!
Great experience!
Terry Hughes | June 29th, 2022
Excellent quality foam. Perfect fit. Quick shipping.
Couch cushions
V Anders | June 29th, 2022
Ordered these rather than purchase a new couch. 2 cushions 36x24x8. Expectations were very low, but wow, these are AWESOME. Tried to buy these a couple years ago and the cost was so high it would have been better to get a new couch. I got the cotton like wrap as recommended. Arrived sooner than expected. For sure recommend, will purchase for other things in the future!
Over the moon!
Maggie Vandehey | June 29th, 2022
A great seat for my new banquette design! Perfect size, perfect density! When I ordered Dacron wrapped foam, I thought it would be a length of Dacron. WOW! They professionally wrapped the foam and adhered Dacron to Dacron. Then, to make the experience better, the company shipped earlier than expected and it arrived in pristine condition. I couldn’t beat the price or the quality from local outlets. This is now my go-to place for cushion supplies. I am over the moon for this company, it’s product, it’s service and the ordering calculator.
Perfect fit
Jan | June 28th, 2022
The foam cushion fit perfectly. Following the website instructions for measuring is important. I almost ordered a cushion that would have been too small. Thanks for the clear instructions.
KF | June 27th, 2022
Thoroughly pleased with the custom cushion products I ordered. The service was impeccable, and shipping was fast. I don't know why I didn't do this sooner. Thank you!
I love the cushions!
Sara | June 27th, 2022
This was the best decision I could have made. Rather than buy a new sofa, I replaced the cushions with foam from Foam Factory. Not only was is way cheaper, the "new" sofa is so comfortable. Thank you for perfectly sized cushions. I will definitely recommend this company to family and friends.
Perfect fit
William Tanner | June 27th, 2022
The foam cushions fit the cover perfectly.
I really like them
Noel | June 23rd, 2022
Great custom cushion love them so much I order the rest for my sofa
Great Cushions
Susanne Hoskins | June 22nd, 2022
The cushions are great, nice and firm. If you get the Dacron wrap take a 1/2 inch off each side. I could barely get my slip covers over them.
Will order use them again!
Angela Davis | June 22nd, 2022
I desperately needed replacement cushions for our couch as it had been well used and was becoming uncomfortable. I was VERY nervous about measuring myself but the directions were easy to follow so I took the chance. I am very happy that I did. The foam came quickly and my couch feels SO much better now! Will definitely use this company again!
Sofa Cushion Replacement
Tim | June 20th, 2022
Happy with the purchase of new foam for our sofa. Now we don't sink down in a while. Original order was for Lux High Quality foam. Rep sent email suggesting HD 36 HQ and explained why. I'm glad he did. That was the right choice for us.