When you think of camping, your mind probably jumps to scenic views, fresh air, and a crackling campfire, not tossing and turning on the cold, hard ground. Yet for many, that’s the unfortunate reality when they forget one vital piece of gear: foam sleeping pads. It’s easy to assume your sleeping bag is enough, especially if it felt cozy on a living room floor. But once you’re in a tent, just millimeters of plastic away from rocks, sticks, and ... (Read More)
Author: Foam Factory, Inc.
Precision Foam Fabrication Through Waterjet Cutting
As industries demand greater precision, efficiency, and customization in manufacturing, machinery has grown increasingly complex. Yet, some of the most effective technologies are rooted in the simplest principles. Our waterjet cutting system is a perfect example. It delivers high-performance results using one of nature’s most basic elements: water. The Evolution of Waterjet Cutting Early waterjet cutters were limited in both pressure and cutting duration. Today, modern waterjet systems regularly operate at pressures of 60,000 PSI or more. This exponential ... (Read More)
Your Guide to Packing a Fragile Item
Whether you’re shipping valuable electronics, fine art, or delicate glassware, proper packing is crucial in making sure fragile items arrive intact. Choosing the right materials and following industry-recommended packing procedures can prevent costly breakage, reduce return rates, and offer peace of mind, especially during long-distance transit or international shipping. We specialize in protective foam solutions designed to safeguard your most sensitive items. Today, we’ll walk you through a step-by-step guide on packing a fragile item using reliable materials and ... (Read More)
Foam Mattress Custom Bed Ideas
Finding the perfect mattress means finding the perfect mattress for you. And that’s where layered mattress builds shine — they give you the power to design a sleep surface tailored exactly to your comfort and support needs. By stacking two or three sheets of foam, each serving a unique purpose, you create a mattress that’s truly yours. Typically, you’ll start with a thicker, supportive base layer that forms the foundation. On top of that, thinner comfort layers soften the ... (Read More)
Useful Foam DIY Glue Tips
As do-it-yourself (DIY) projects continue to gain popularity, homeowners and hobbyists alike are increasingly taking on tasks once left to professional tradespeople. From furniture restoration to custom builds, there’s been a noticeable shift toward personalization, cost-efficiency, and hands-on involvement in home improvement. With over 30 years in the comfort and support industry, we have observed this growing interest firsthand, especially in the area of DIY cushion construction and repair. Whether it’s replacing sagging couch cushions, crafting custom window seat ... (Read More)
Understanding the ASTM E84 Standard for Fire Retardancy
When evaluating a product for purchase, quality, performance, and cost-effectiveness are always top of mind. But there’s one factor that should never be overlooked—safety. No matter how functional or affordable a product may be, it’s not a wise investment if it poses a risk to you, your space, or your project. That’s why we prioritize product safety at every level. All of our acoustic foam products meet the ASTM E84 flame retardancy standard, and not just any rating, but ... (Read More)
Understanding and Applying Shore Durometer Hardness Values
When it comes to choosing the right foam for your project, understanding the material’s hardness is essential. With so many foam types and a wide variety of applications—from packaging and insulation to athletic gear and construction—hardness helps determine whether a particular foam will perform as needed. One of the most accurate ways to measure this is through the Shore Durometer test. What Is a Shore Durometer? Invented in the 1920s by Albert F. Shore, the Shore Durometer is a ... (Read More)
5 Tips for Extending the Life of Your Mattress
Your mattress is one of the most important investments you can make for your health and well-being, but even the best mattress won’t last forever without a little care. From moisture buildup to everyday wear and tear, a number of factors can shorten its lifespan if left unchecked. Fortunately, with just a few simple maintenance habits, you can help your mattress stay supportive, comfortable, and clean for years to come. In this post, we’ll walk you through practical tips ... (Read More)
Compression Cutting for Custom Foam Products
Precision is more than our promise—it’s a process, and our compression cutting capabilities are taking foam customization to the next level. Whether you’re looking for tailored comfort zones in a mattress or bespoke acoustic foam panels for a recording studio, our advanced technology ensures results that are accurate, consistent, and engineered to perform. What Is Compression Cutting? Compression cutting is a highly specialized process that allows us to create detailed, repeatable foam patterns that are impossible to replicate by ... (Read More)
Everything You Need to Know About Polystyrene Foam
Polystyrene foam is one of the most widely used materials in the world. From food trays and coolers to insulation and flotation devices, this versatile foam quietly supports everyday life. But not all polystyrene is created equal. Let’s dive into the differences between expanded polystyrene (EPS) and extruded polystyrene (XPS), their manufacturing processes, unique properties, and practical applications. Understanding the Types of Polystyrene Foam Key Differences Between EPS and XPS Both EPS and XPS are closed-cell foams, but their ... (Read More)
