We offer a comprehensive range of foam cutting services designed to meet virtually any project requirement. From producing tens of thousands of identical pieces to making precise, computer-controlled cuts with water jets just 0.005 inches in diameter, our team combines advanced technology with decades of hand-cutting expertise. For projects that demand exactness, complex contours, or high-volume production, our custom-cutting services deliver professional results that exceed expectations. However, not every foam project requires industrial-grade precision. Many tasks—like trimming foam for ... (Read More)
Author: Foam Factory, Inc.
Understanding Foam Grades: How to Choose the Right Material
When selecting foam for your next comfort product or DIY project, understanding the foam grade is essential. While several foam materials may look and feel identical, each foam grade has distinct qualities that affect durability, performance, and long-term use. Choosing the right grade ensures your cushions, mattresses, or craft projects deliver the support and longevity you need without unnecessary cost. Why Foam Quality Varies Foam suppliers and manufacturers have precise control over the fabrication process, allowing them to produce ... (Read More)
Build Your Own LARP Equipment with Custom Foam
Live Action Role-Playing (LARP) combines creativity, strategy, and physical activity, allowing participants to immerse themselves in fantastical or historical scenarios. A key component of safe and realistic gameplay is the use of custom foam materials for weapons, shields, and armor. These foams provide impact protection, durability, and design flexibility, enabling LARPers to craft personalized gear that reflects their characters while maintaining the highest safety standards. Polyethylene Foam for Boffers and Padded Weapons Safety is key in LARP events, and ... (Read More)
How Foam Can Elevate Your Patio, Porch, or Garden
Designing an inviting outdoor space is one of the best ways to extend your living area and enjoy more time in nature. Whether you’re working with a spacious backyard, a balcony retreat, or a cozy patio, comfort is key—and that’s where we come in. We offer premium outdoor foam designed to enhance relaxation, resist the elements, and completely refresh your favorite lounging areas. In this post, we’ll walk you through the benefits of foam for outdoor cushions, introduce our ... (Read More)
Why Sleeping Pads Are a Must-Have for Camping Comfort
When you think of camping, your mind probably jumps to scenic views, fresh air, and a crackling campfire, not tossing and turning on the cold, hard ground. Yet for many, that’s the unfortunate reality when they forget one vital piece of gear: foam sleeping pads. It’s easy to assume your sleeping bag is enough, especially if it felt cozy on a living room floor. But once you’re in a tent, just millimeters of plastic away from rocks, sticks, and ... (Read More)
Precision Foam Fabrication Through Waterjet Cutting
As industries demand greater precision, efficiency, and customization in manufacturing, machinery has grown increasingly complex. Yet, some of the most effective technologies are rooted in the simplest principles. Our waterjet cutting system is a perfect example. It delivers high-performance results using one of nature’s most basic elements: water. The Evolution of Waterjet Cutting Early waterjet cutters were limited in both pressure and cutting duration. Today, modern waterjet systems regularly operate at pressures of 60,000 PSI or more. This exponential ... (Read More)
Your Guide to Packing a Fragile Item
Whether you’re shipping valuable electronics, fine art, or delicate glassware, proper packing is crucial in making sure fragile items arrive intact. Choosing the right materials and following industry-recommended packing procedures can prevent costly breakage, reduce return rates, and offer peace of mind, especially during long-distance transit or international shipping. We specialize in protective foam solutions designed to safeguard your most sensitive items. Today, we’ll walk you through a step-by-step guide on packing a fragile item using reliable materials and ... (Read More)
Foam Mattress Custom Bed Ideas
Finding the perfect mattress means finding the perfect mattress for you. And that’s where layered mattress builds shine — they give you the power to design a sleep surface tailored exactly to your comfort and support needs. By stacking two or three sheets of foam, each serving a unique purpose, you create a mattress that’s truly yours. Typically, you’ll start with a thicker, supportive base layer that forms the foundation. On top of that, thinner comfort layers soften the ... (Read More)
Useful Foam DIY Glue Tips
As do-it-yourself (DIY) projects continue to gain popularity, homeowners and hobbyists alike are increasingly taking on tasks once left to professional tradespeople. From furniture restoration to custom builds, there’s been a noticeable shift toward personalization, cost-efficiency, and hands-on involvement in home improvement. With over 30 years in the comfort and support industry, we have observed this growing interest firsthand, especially in the area of DIY cushion construction and repair. Whether it’s replacing sagging couch cushions, crafting custom window seat ... (Read More)
Understanding the ASTM E84 Standard for Fire Retardancy
When evaluating a product for purchase, quality, performance, and cost-effectiveness are always top of mind. But there’s one factor that should never be overlooked—safety. No matter how functional or affordable a product may be, it’s not a wise investment if it poses a risk to you, your space, or your project. That’s why we prioritize product safety at every level. All of our acoustic foam products meet the ASTM E84 flame retardancy standard, and not just any rating, but ... (Read More)
