Welcome to Foam Factory
Shopping Cart
Your cart is currently empty.

Refresh Your Office Chair with a Foam Cushion Replacement

Over time, even the best office chairs lose their comfort, which means it might be time for office chair reupholstery. Continuous compression, daily use, and material fatigue cause seat foam to break down, flatten, and lose its ability to provide proper support. What once felt firm and ergonomic slowly turns into a sagging, uncomfortable surface that can contribute to poor posture, pressure points, and fatigue during long workdays. While many people assume this means replacing the entire chair, that’s ... (Read More)

Can Pets Eat Household Foam?

Is household foam safe for pets to eat? After all, one of the most common materials pets encounter in modern homes is foam. Foam is used extensively across residential, commercial, and packaging applications, making accidental exposure highly likely. Mattresses, couch cushions, pillows, pet beds, pet toys, children’s toys, furniture padding, insulation, packaging inserts, disposable products, and shipping materials all commonly contain some form of foam. Because of this widespread use, pet owners should understand not only that foam is ... (Read More)

Comparing Foam by Mail’s Foam Sacks to Comfy Sacks’ Bean Bag Chairs

Foam Sack vs. Bean Bag Chair: Differences in Comfort, Support, and Performance In today’s seating solutions market, foam sacks and bean bag chairs have evolved beyond nostalgic bean-pole fillers to engineered pieces of casual furniture. When evaluating compact seating for living spaces, dorms, entertainment zones, or playrooms, technical performance, long-term comfort, and materials quality are key differentiators. This comparison examines the engineering, comfort characteristics, durability factors, and ergonomic considerations between Foam by Mail’s 4- and 5-foot foam sacks and ... (Read More)

How Our Sofa and Theater Sacks Compare to SofaSack

Foam Sack Comparison: Foam by Mail vs. SofaSack Foam sacks—sometimes referred to as sofa sacks or theater sacks—have become a popular seating solution for home theaters, family rooms, dorms, and multi-use spaces. While they may appear similar at a glance, differences in size options, foam composition, and overall versatility can significantly impact comfort and long-term performance. This comparison examines Foam by Mail’s foam sacks alongside SofaSack’s offerings to help customers make an informed decision based on technical features and ... (Read More)

Everything You Need to Know About Foam Sacks

When you’re searching for a comfortable, affordable, and versatile seating solution, few options compare to the foam sack. Taking the familiar comfort of a bean bag and elevating it with high-quality foam fill, foam sacks deliver superior support, durability, and style. Designed to conform to the body for ergonomic comfort, these seats offer a level of relaxation that traditional furniture can’t match. Our foam sacks are designed to combine functionality, comfort, and longevity—making them the perfect seating option for ... (Read More)

Foam Pit Cubes for Impact Absorption and Safety in Athletic Environments

When it comes to safety in athletic, recreational, and training environments, few materials are as effective—or as versatile—as foam. Designed to absorb impact and reduce injury risk, foam pit cubes are a key component in gyms, gymnastics facilities, trampoline parks, and extreme sports centers. These soft yet supportive blocks create a cushioned crash surface that allows athletes and enthusiasts alike to perform with confidence. Our foam pit cubes are manufactured with precision and durability in mind, providing consistent performance ... (Read More)

How to Cut Open-Cell Foam at Home

We offer a comprehensive range of foam cutting services designed to meet virtually any project requirement. From producing tens of thousands of identical pieces to making precise, computer-controlled cuts with water jets just 0.005 inches in diameter, our team combines advanced technology with decades of hand-cutting expertise. For projects that demand exactness, complex contours, or high-volume production, our custom-cutting services deliver professional results that exceed expectations. However, not every foam project requires industrial-grade precision. Many tasks—like trimming foam for ... (Read More)

Understanding Foam Grades: How to Choose the Right Material

When selecting foam for your next comfort product or DIY project, understanding the foam grade is essential. While several foam materials may look and feel identical, each foam grade has distinct qualities that affect durability, performance, and long-term use. Choosing the right grade ensures your cushions, mattresses, or craft projects deliver the support and longevity you need without unnecessary cost. Why Foam Quality Varies Foam suppliers and manufacturers have precise control over the fabrication process, allowing them to produce ... (Read More)

How Foam Can Elevate Your Patio, Porch, or Garden

Designing an inviting outdoor space is one of the best ways to extend your living area and enjoy more time in nature. Whether you’re working with a spacious backyard, a balcony retreat, or a cozy patio, comfort is key—and that’s where we come in. We offer premium outdoor foam designed to enhance relaxation, resist the elements, and completely refresh your favorite lounging areas. In this post, we’ll walk you through the benefits of foam for outdoor cushions, introduce our ... (Read More)

Useful Foam DIY Glue Tips

As do-it-yourself (DIY) projects continue to gain popularity, homeowners and hobbyists alike are increasingly taking on tasks once left to professional tradespeople. From furniture restoration to custom builds, there’s been a noticeable shift toward personalization, cost-efficiency, and hands-on involvement in home improvement. With over 30 years in the comfort and support industry, we have observed this growing interest firsthand, especially in the area of DIY cushion construction and repair. Whether it’s replacing sagging couch cushions, crafting custom window seat ... (Read More)


Copyright © 2026 Foam Factory, Inc.. All rights reserved.

TrustedSite logo Foam Factory, Inc. BBB Business Review
payment icons