We offer a comprehensive range of foam cutting services designed to meet virtually any project requirement. From producing tens of thousands of identical pieces to making precise, computer-controlled cuts with water jets just 0.005 inches in diameter, our team combines advanced technology with decades of hand-cutting expertise. For projects that demand exactness, complex contours, or high-volume production, our custom-cutting services deliver professional results that exceed expectations. However, not every foam project requires industrial-grade precision. Many tasks—like trimming foam for ... (Read More)
Category: Cushions
Understanding Foam Grades: How to Choose the Right Material
When selecting foam for your next comfort product or DIY project, understanding the foam grade is essential. While several foam materials may look and feel identical, each foam grade has distinct qualities that affect durability, performance, and long-term use. Choosing the right grade ensures your cushions, mattresses, or craft projects deliver the support and longevity you need without unnecessary cost. Why Foam Quality Varies Foam suppliers and manufacturers have precise control over the fabrication process, allowing them to produce ... (Read More)
How Foam Can Elevate Your Patio, Porch, or Garden
Designing an inviting outdoor space is one of the best ways to extend your living area and enjoy more time in nature. Whether you’re working with a spacious backyard, a balcony retreat, or a cozy patio, comfort is key—and that’s where we come in. We offer premium outdoor foam designed to enhance relaxation, resist the elements, and completely refresh your favorite lounging areas. In this post, we’ll walk you through the benefits of foam for outdoor cushions, introduce our ... (Read More)
Useful Foam DIY Glue Tips
As do-it-yourself (DIY) projects continue to gain popularity, homeowners and hobbyists alike are increasingly taking on tasks once left to professional tradespeople. From furniture restoration to custom builds, there’s been a noticeable shift toward personalization, cost-efficiency, and hands-on involvement in home improvement. With over 30 years in the comfort and support industry, we have observed this growing interest firsthand, especially in the area of DIY cushion construction and repair. Whether it’s replacing sagging couch cushions, crafting custom window seat ... (Read More)
How to Use Foam to Make an Interchangeable Sofa with Cushion Foam
Modular sofas have gained popularity due to their exceptional flexibility and adaptability to various spaces, including homes, apartments, and even outdoor living areas. These sofas, also known as interchangeable sofas, consist of multiple components that can be arranged in a variety of configurations. By combining different sections such as chaises, corner seats, ottomans, and L-shaped pieces, modular sofas can be customized to fit virtually any space. If you are considering building your own modular sofa, incorporating cushion foam is ... (Read More)
Why Rebond Foam is Ideal for Commercial Use
When outfitting commercial spaces such as hotels, restaurants, airports, and other high-traffic venues, durability is key. The wear and tear that commercial products endure is far greater than what most items experience in residential settings. In public spaces, people are less concerned with maintaining items that don’t belong to them, meaning that products must be designed to withstand heavy use or face constant repair and replacement. For example, when selecting seating for a home, comfort is usually the top ... (Read More)
DIY Office Chair Reupholstery
Revive the comfort of your trusty office chair with our easy DIY guide to reupholstering with a foam cushion replacement! Over time, the foam padding on your favorite seat can lose its shape and resilience, leaving you longing for the days of cozy support. But don’t worry! Instead of replacing the entire chair and breaking the bank, go for a cost-effective solution by replacing just the foam padding and fabric with custom-cut foam from Foam by Mail. Even if ... (Read More)
Refresh Your Cushions for the New Year
Saggy cushions not only make furniture look old and dated, but also turn armchairs, sofas, and love seats into uncomfortable eyesores that mar the aesthetic of your living room. Fortunately, it’s possible to rescue furniture from this condition by finding a foam cushion replacement for worn or lifeless cushions. Replacing cushion foam is simple, and we have plenty of upholstery foam to help you get the job done. How to Easily Order Replacement Foam to Renew Floppy Cushions Tools ... (Read More)
10 Ways To Use Foam This Fall
When autumn rolls around, you want to make sure that your home is comfortable to truly enjoy this special season. If you are looking to take on a few side projects or try some fall foam crafts, foam is a great product to use in a variety of ways. From pet beds and insulation to mattress toppers and pillows, foam has a wide range of uses that can help you get your home ready for the upcoming season. Let’s ... (Read More)
Our Guide to Comfortable Foam Cushion Replacement Options
Comfortable seating plays a crucial role in creating a cozy and inviting space. While foam cushions are a popular choice due to their plush support and long-lasting durability, choosing the right cushion foam is key to achieving that relaxing oasis you’re searching for. With so many options to choose from, how do you know where to begin? Well, that’s where we come in! In this guide, we’ll teach you everything you need to know about foam cushions. We’ll review ... (Read More)
