How to Apply Fiberfill Wrap to Your Cushion

Applying fiberfill wrap—also known as batting or Dacron—to your foam cushion helps create a softer feel, rounded edges, and a fuller, more professional appearance once it’s inserted into the cushion cover. Fiberfill also assists with easier insertion and prevents sharp foam corners from pushing against the fabric. Depending on your fabric type and desired finish, there are two main methods for attaching fiberfill to your cushion: gluing and stapling.

Choose the Method

Before starting your project, it’s important to select the appropriate application method based on your cushion’s fabric and intended use:

• Gluing Method: This is the preferred option for cushions with lightweight fabric covers, such as indoor furniture or decorative throw pillows. It’s quick and efficient, providing a smooth result that works well under thinner fabrics. Because it minimizes bulk along the cushion’s edges, gluing helps prevent visible ridges or lumps that could distort the final shape.
  
  
• Stapling Method: This method is ideal for cushions using medium- or heavyweight fabric, such as outdoor furniture or bench seating with upholstery-weight textiles. Stapling creates a fuller, more structured cushion, especially when mounted to a rigid base like plywood. However, it can result in visible folds or seams if used beneath lightweight fabrics, which may not mask the added bulk along the edges.

Materials You’ll Need

To complete this project, you’ll need the following materials:

• Foam cushion
• Fiberfill wrap (also called polyester batting or Dacron)
• Spray adhesive (for the gluing method)
• Staple gun and staples (for the stapling method)
• Scissors or a utility knife
•  Measuring tape
• A flat, well-ventilated workspace

Finish Your Cushion with Ease

When properly applied, fiberfill enhances both the visual appeal and comfort of your finished cushion. Just make sure to always align the application method with the type of cushion fabric you're using. Lightweight fabrics benefit from the lower-profile gluing method, while more robust textiles pair well with the fuller look of stapling. For more tips on working with foam and batting or to order custom materials, contact us today!