Custom Cut Seat Cushions
Use our custom cut cushion service to order replacement seat and sofa cushions to breathe new life into your furniture. Simply select your shape and enter in the dimensions, foam type(s), and quantity, and our team of specialists will craft foam cushions tailor-made to your specifications.
Don't see your shape listed below? We can make nearly any custom shape to special order. Contact Us for details.
Click on a custom cushion shape to get started!
Features
Video: Foam Types for Seats and Cushions
Notes
There is no denying that foam is a versatile material you can use for just about anything. While it can be used for a range of applications in both commercial and residential areas, one of the most common uses is seating cushions.
With our selection of couch cushions replacements and custom cushions, find the perfect shape for your needs at an affordable price. When a sofa has old, flattened cushions, it can make the seating less supportive and comfortable. Most cushions tend to lose their appeal over time and become relatively thin. The best way to remedy this is with our couch cushion foam inserts. We have a wide selection of foam types and styles for you to choose from with our selection of affordable custom cushion options.
Have an unusual furniture set? It’s easy to get the customized seating you need! Contact Us and we can help you get started!
Return Policy
Custom cushions cannot be accepted for return unless there is a product defect or a manufacturing error. Please see our Return Policy for more information. If you have questions concerning our return policy, please Contact Us before placing your order.
Manufacturing TolerancesCustom-cut seats and cushions have dimensional tolerances according to the "Custom-Cut Cushions" section of our Dimensional Tolerances table. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items.
Largest Solid SheetThe largest solid size available is 76" x 82". When any one piece of foam is ordered larger than that, it will be glued together with another piece. There are no additional gluing charges for oversized cushions.
Largest Solid ThicknessThe largest solid thickness available is 6". When any one piece of foam is ordered at a greater thickness than that, it will be glued together with another piece. Up to 8" thickness, there are no additional gluing charges. For thicknesses greater than 8", an additional gluing charge will apply.
Frequently Asked Questions
How do I order custom cushions?
To order a custom cushion, start here on our Couch Cushion Replacements and Custom Cushions page. Next, choose a shape that best fits the furniture’s original cushion. Click on the shape, and you’ll be taken to the shape’s page. You can enter the size and thickness you need on that web page and then click on the next step. If you are unsure how to measure, we also have a convenient and easy-to-follow PDF guide on How To Measure.
Who makes custom cushions?
Custom cushions are made right here at Foam Factory, Inc. headquarters in Southeast Michigan. They are cut with a wide range of today’s most innovative technology.
How thick should a bench cushion be?
There is no standard thickness for cushions. Typically, the thickness you want to go with would be in accordance with the cover for the couch or bench cushion.
Marilyn Wiseman | May 4th, 2023
Recently ordered cushions for a love seat. Filled out the online form and submitted the order. So easy and the cushions came just as I ordered. Saves a lot of money to redo cushions than buy a new sofa. Great job. Can't beat the quality!!
Sue Finan | May 3rd, 2023
Excellent quality & service. Very fast delivery, my Porch furniture cushions look & feel better than new!
Vicki scheuerman | May 1st, 2023
We first went sofa shopping, but the prices made us cringe. The frame was ok on the sofa so we decided to do new cushions. Followed the directions for sizing and it wasn't long before they arrived(free shipping). Took all of 10 minutes to put on. Makes a hell of a difference.
Beth | May 1st, 2023
Between the video and carefully written instructions and diagrams, I was able to order exactly what I needed. It arrived sooner than expected, in a tiny box. I couldn't believe it was the correct item until I unwrapped it and it is perfect. Better than the original. I will absolutely order from Foam Factory again. Highly recommend!
Rose Lamphere | May 1st, 2023
I am extremely happy with the quality of the foam cushions I ordered to spruce up my living room furniture. Instructions on measuring were spot on and delivery was timely and efficient. Highly recommend Foam Factory!
Robert Berdel | April 28th, 2023
Quality craftsmanship!! New cushion fits like a glove!! More comfortable than the original cushion. I highly recommend this product.
TraciS | April 27th, 2023
The replacement foam cushions I ordered arrived just as expected. The order was prompt, well packaged, and of high quality.
Scott | April 26th, 2023
If your couch or chair needs a refresh, don’t hesitate. Went with the Lux Foam and glad we did. Incredible difference!!
Scott | April 26th, 2023
Wanted to get more life out of our couch, that was in great shape but the cushions had worn out. Decided to try Foam Factory, and glad we did. It is better than when it was new!! We upgraded from the standard and that was also a great decision.
Thank you Foam Factory!!
Douglas A Buehler | April 25th, 2023
Used foam as a replacement in dinette cushions added more firmness and support. Did this in our old trailer from same company.
Brie | April 25th, 2023
Foam Factory is super fast and their customer service is fast and efficient! Thanks!
Lynn Moffett | April 24th, 2023
I ordered these cushions to help raise the couch up due to my couch has a bed in it. Could not figure out how to raise the couch and brace the bed. The cushions seem to work for me.
Paula | April 24th, 2023
I ordered the firm foam to replace seat cushions in 2 wing back chairs that are 35.+ years old. Measuring was easy as I used the guidance from the website. These chairs feel like new and are so comfortable; we really should have done this sooner. I talked to customer service several times and they were very helpful in guiding for the foam choice. Will be using this company again. The Dacron wrap was perfect too! Thank you
Kathy | April 24th, 2023
Lux foam Perfect density for bed pillow.
Jg | April 20th, 2023
Good quality and service!
Wilson A W | April 20th, 2023
I ordered a custom cut cushion for our "lounge" section of our sectional sofa because the original, while only 2 years old had significant craters. The new Lux Foam - High Quality was perfectly cut and is a HUGE improvement! It arrived promptly as well. My wife is VERY happy.
Larry Wainio | April 18th, 2023
Purchased seven Lux Foam cushions and my ten year old leather sectional is better than new.
Sandy | April 17th, 2023
This company is fantasticbalingvwirh superior quality of the foam I ordered. Very easy to order and I received order within a week. I wanted the stiffest foam I coukd buy fory sofa and love seat and this was perfect!!!
Pamela | April 15th, 2023
I called to ask about the right options foam for my bed headboard beds and the customer service was amazing and very helpful I truly enjoy my new foam is exactly what I went it thank you SO much foambymail for your support & amazing products
Athena B | April 14th, 2023
Exactly what i needed, my couch cushion was too soft and was giving me lower back problems so i needed a firmer cushion. The cut was perfect as well!
DJ Bell | April 14th, 2023
Works great to renew couch seats, would be nice to have a 44lb ILD to get a little softer feel than dropping to the 36.
Celeste T | April 14th, 2023
I ordered custom cushions for my sofa which was in the excellent shape but the cushions due to time were sunken in. I measured my cushions and foam factory delivered them perfectly fitting and firm. Thanks to Foam Factory, I don’t have to buy a new sofa. Very pleased with my purchase.
Ed N | April 14th, 2023
I do not have any issues with Foam Factory as a company, rather the fact that I was not able to touch and feel the product. I have a couch that had cushions that felt so soft and worn, so I ordered replacements thinking that they would be firm, something along the lines of Temper Pedic or a more dense or harder cushion. I feel like I water my money after I installed them and lo and behold, they were just like the previous cushions. For this reason, I would not recommend these if you are looking for a firm cushion. You should probably feel before you buy. I’m impressed by the look, but not the feel.
Patricia | April 13th, 2023
Replaced seat cushion on 50 year old swivel rocker and feel like I have a new chair. Easy to follow directions for measurement, quick shipping, and much cheaper than other foam sites. Will definitely order from Foam Factory again.
Vonda | April 13th, 2023
Cushions arrived quickly and compressed in a much smaller box than expected. It was a struggle to get the cushions back inside the covers and they are clearly too big even though I measured exactly how the website instructed. They hang over the front of the sofa by at least a half inch. They are firm but that's what I wanted.
Andrea | April 13th, 2023
These are just what I was looking for. They also came faster than I had expected. Worth every penny!
Jim Tutsock | April 11th, 2023
thank you for fast shipping and exactly what l was looking for. l'm only 117 lbs but the luxe foam was not too firm for sitting for several hours (4")
Carol K | April 11th, 2023
New cushion fit chair and cover perfectly. Was delivered quickly as well.
Keith | April 11th, 2023
Super satisfied. I paid to have the 2 smalls ones replaced and the cost was double the cost of the big end one that I got from foam factory. Wish I would have checked them out first. Easy ordering and perfect fit Thank You
Steve | April 7th, 2023
I have a couch and love seat set that was in need of new cushions. Warranty was up, so I could no longer get replacements from the store. After shopping around, I settled on this product, and was not disappointed! They had very fast shipping, sizes were as I ordered, very firm and supportive! Time will tell how they hold up. But right now, I would definitely recommend!
Michael Keil | April 5th, 2023
Wish I would have purchased theses years ago to replace our worn out couch cushions. Measured the cushion covers as recommended and it was a little tight getting them in but they fit perfect!!! Will definitely order from the Foam-Factory again if I ever have to replace anymore cushions.
Tammy | April 4th, 2023
I highly recommend products from Foam by Mail. The quality and timely shipping speak for themselves!
Dennis | April 4th, 2023
I purchased new cushions for 20 year old lounge chair. Using their base templates I was able to obtain new high quality replacements. They even got back with me to validate the measurements so I would get the correct pieces. The delivered perfect cushions and me lounge chair looks got as new. Very pleased with the produce and customer service.
Korbey | April 4th, 2023
I wish I would have known you guys were around years ago. Purchasing these have completely stopped my lower back pain on my worn out cushions. Thank you guys so much!
James | April 2nd, 2023
I’ve purchased foams a couple of times from Foam Factory. Different types of foam for different uses. The products are good and priced fairly, and the service is excellent. I would do business with them again, without hesitation.
Glenn Sheppard | March 29th, 2023
I received my custom cushions and I am extremely happy with the quality. The shipping was quick. My love seat is over 30 years old. The fabric has held up well, but the foam in the cushions was shot. I ordered replacements for the love seat and was immediately impressed with them. It was like having a new love seat.The fit was perfect. I highly recommend Foam by Mail.
Gwen | March 29th, 2023
I'm very pleased with my chair cushion and the overall shopping experience. I would buy from Foam Factory again.(Cushion, HD36 Foam - High Quality WITH DACRON WRAP)
maggieb | March 29th, 2023
I was going to buy a new couch but my couch color and style are inimitable, so I hesitated and then I thought I'd replace the cushions instead. Best decision! The densities are perfectly described. I was nervous about measuring, but the detailed instructions were foolproof. I love the results. My couch looks brand new and it has just the right bounce and support. I replaced the seat, back, and pillow inserts and it's like a new couch.
Great service, happy to have found your site!
Mark | March 24th, 2023
My couch and love seat are 30 years old! The fabric has held up well, but the foam in the cushions was shot! I ordered replacements for the love seat and was immediately impressed with them! It was like having a new love seat! I ordered replacement cushions for the couch as soon as I seen how they breathed new life into my old furniture!
Sarah Johnson | March 24th, 2023
I just received my custom cushions and I am extremely happy with the quality. The shipping was quick. My couch feels like new. I originally ordered the luxfoam but a representative reach out to me and helped me choose a better foam for my purpose. I very much appreciated the excellent customer service and support. I would recommend this company to anyone looking for foam for any reason.
Kate | March 24th, 2023
Purchased a 72"X27"X4" pad, and was very pleased.
Donna | March 24th, 2023
Everything above and beyond, quality of foam the best , ( lux foam density 2.8) fast service, very good packaging … my sofas looks like a new pieces fit perfect. Thank you
Ruth J | March 23rd, 2023
I'm building a sectional sofa from scratch. My cushion foam is definitely good quality, nice and firm with dacron wrap, the price was better than I've seen anywhere else, and it was delivered fast! Thank you!
Camille | March 23rd, 2023
I had an old wing chair that needed a new cushion. My husband said it is like he has a brand new chair! Its so comfortable and looks great! The service was personable and fantastic!
FoamFactoryCustomer23 | March 23rd, 2023
First time customer, and my order went very smoothly. The size received was correct and the cushion is very nice and comfortable. Will come back when needed.
Jen | March 23rd, 2023
These guys are the best. I order cushion cut seat cushions for my sofa. They have always fit perfectly and made my sofa comfortable.
Joshua | March 22nd, 2023
Bought Lux Foam - High Quality with Dacron wrap to refill couch cushions. The new foam arrived promptly and is a perfect fit, but quite firm for sitting.
Joe Wade | March 21st, 2023
I bought foam a few weeks ago to replace my sofa cushions. Once I used it I bought more to replace the foam in another sofa. I’m a satisfied customer.
Zach | March 21st, 2023
The large "L' shaped cushion we ordered and the other two square cushions were the perfect size based on the measurement instructions on the site and have truly refreshed our sofa. The cushions are exactly as described and are extremely affordable. Highly recommend.
Mickey | March 21st, 2023
I have purchased my 2nd batch of cushion foam. Couldn't be more happy!!! Thanks so much!!! Thank You!!!
