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Need a Custom Bed? Try a Layered Foam Mattress!

In our “get it done yesterday” society, a one-size-fits-all mentality can be incredibly efficient when it comes to consumer products … provided what is offered really does fit “all.” However, problems arise when that concept is taken a little too far, reaching into areas where one item simply cannot fit everyone and everything. Mattresses are one such example. Everyone knows no two bodies are the same, each with different shapes, sizes, wants, and needs. Despite this, most traditional mattresses ... (Read More)

Learn How to Cut Closed-Cell Foam for Easy DIY Projects!

At Foam Factory, Inc., we offer a broad range of foam cutting services, ranging from computer-controlled machines, to hand-crafted cuts made by team members with decades of experience. However, not every project brought to us requires the precision of sophisticated machinery or  craftsman-level skill. For simple jobs and projects, DIY cutting is not only the most affordable choice, it’s quicker and easier as well. In this post, we’ll give you the run-down on how to cut closed-cell foam at ... (Read More)

Need New Cushions? Foam Factory, Inc. Has Them!

One of the questions we get on a daily basis at Foam Factory is, “My cushions are a ______ design. Do you make replacements in that shape?” In nearly every instance, the answer to that question is yes! Between our programmable cutting machinery and the skill and talent our team possesses for hand-cutting unique pieces, there aren’t many custom cushions we can’t make. But because of how long people tend to keep furniture, sometimes there’s a lack of familiarity ... (Read More)

Cut Foam at Home: DIY Tips For Cutting Open-Cell Foam

Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. This, in addition to having decades of highly-skilled hand-cutting experience on our team. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. However, not every project requires computer-programmed ... (Read More)

The Right Glue for the Job: Best Adhesives for Foam

Whether you’re rebuilding an engine or helping your child with a school project, things always go better when you have the right tool for the job. This is true in the world of foam as well, from at-home DIY projects, to businesses making custom couch cushions, foam mattresses, or foam rubber gaskets. Foam Factory, Inc. offers a wide range of foam products, and with them, spray adhesives designed to work best with each foam type they offer. This particular ... (Read More)

Hold On to Your Seat: Durable Rebond Is Great Seat Padding

When it comes to selecting a seat cushioning material for chairs or couches, people often say that they want the firmest, longest-lasting foam they can get. These people usually have traditional, open-cell, high-density foam in mind when they say these things. However, most don’t realize that if all open-cell foams were available options, rebond foam represents a choice that far surpasses traditional cushioning materials in density, firmness, and durability. Because of its high values in traditional comfort categories however, rebond ... (Read More)

Keep Temperatures Up and Bills Low with Foam Insulation

As winter drags on, many people see each snowflake that falls as another penny coming out of their pockets on their next utility bill. The harder your heating and cooling systems have to work to reach and maintain temperatures, the more money it costs to power them. While one source of unnecessary cost may be the efficiency of your heating and cooling system, an aspect of temperature control that often goes overlooked is home insulation. Most materials used in ... (Read More)

Ramp Up Your Workouts or Unwind from One with Foam Rollers

Whether you come home from a long day at the office with a sore back, wake up stiff, or want to optimize your workouts, foam rollers are one product not to overlook. Versatile and resilient, closed-cell foam rollers offer value people don’t always recognize until they experience it first-hand. For self-massage, stretching, or exercising, polyethylene foam cylinders can make a big difference in your life. Available in a wide range of sizes, foam bolsters and rollers can fit virtually ... (Read More)

A Closer Look at Foam: Part II – Closed-Cell Foam

For the second half in our review of the cellular structure of our foam materials, we take a look at the more rugged and durable of our two main foam types – closed-cell foam! — Closed-Cell While there is little variation among open-cell foams, closed-cell foam structure offers a range of cellular characteristics that can be differentiated from one another with the naked eye. Expanded Polystyrene (EPS) has the most unique foam cell structure in the closed-cell category, as ... (Read More)

A Closer Look at Foam: Part I – Open-Cell Foam

As one of the most used materials in the world, you would be hard-pressed to find a person who doesn’t know what you’re talking about when you say the word “foam.” However, what makes this material so interesting is that while everybody knows what foam is, the type of foam someone might think of can greatly vary. One person may picture memory foam or polystyrene just as easily as another would envision neoprene or spongy polyurethane foam. Of course, ... (Read More)


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